MATCHED TO YOUR MATERIAL, FROM SINGLE SCREW TO TWIN SCREW
Plastic Extruders Built for Continuous Production
Every pipe, tube, and drip line starts in the same place, the extruder. DRTS plastic extruders melt, mix, and push raw resin into a controlled, consistent flow, so the rest of your line has something reliable to build on. From single screw machines running standard PE to twin screw platforms built for demanding compounds, we build extruders around your material, not the other way around.
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- Installed in 50+ Countries
- Globally Available Components
- Full After-Sales Support
- Custom-Engineered Per Application
EXTRUSION TECHNOLOGY
Built for Every Material and Output Target
Whether you are running standard PE pipe or a demanding multilayer compound, DRTS extruders deliver the same core advantages: consistent melt quality, precise output control, and the durability to run shift after shift. The difference is how much material flexibility and throughput your line actually needs.
| Single Screw | Twin Screw | |
|---|---|---|
| Best for | Standard PE, PVC, and PPR pipe with straightforward material requirements | Compounds with fillers, additives, or higher recycled content |
| Melt homogeneity | Strong and consistent for single polymer runs | Higher, built for blends and mixed material streams |
| Material versatility | Single polymer streams | Multiple polymers, regrind, and filled compounds |
| Capital investment | Lower upfront cost | Higher upfront cost, wider processing range |
TYPES OF EXTRUDERS
Types of DRTS Plastic Extruders
DRTS builds the full extruder range, from single screw machines for standalone lines to twin screw platforms and three-layer co-extrusion systems for advanced pipe structures.
Single Screw Extruders
Our single screw extruders handle PE, PVC, and PPR production with a simple, low-maintenance design. Built around Zambello gearboxes and Reiloy bimetallic screws and barrels, they deliver the melt consistency pipe manufacturers depend on, run after run.
- Diameters up to 630mm
- B&R, ABB, and Omron PLC control
- Low maintenance, high uptime
Twin Screw Extruders
When your material needs more than a single screw can give it, our twin screw extruders take over. They are built for compounds with fillers, additives, or recycled content, giving you the mixing power to hold quality steady even when the input material is not.
- Higher torque and mixing capacity
- Handles regrind and filled compounds
- Suited to demanding PVC formulations
Co-Extrusion and Three-Layer Systems
Our three-layer die head technology lets you layer application-specific virgin polymer on the outside and inside of the pipe, with a lower cost regrind polymer in the middle. It is one of the most effective ways to cut material costs without giving up pipe quality.
- Up to 80 percent recycled content in the middle layer
- Meets industry quality standards
- Reduces raw material spend over time
Applications
Built for Your Pipe Type
DRTS extruders serve a wide range of pipe and tubing applications, with a purpose engineered configuration for each.
HDPE / PE Pipe
16–63mm | Semi or fully auto
PVC Pipe
Flexible PVC in the coilable range
PPR Pipe
for hot and cold water systems
Drip Irrigation Tubing
built for thin wall, high speed lines
Three-Layer Pipe
for cost efficient multilayer structures
Custom OEM Lines
configured to your electrical and mechanical specification
THE ECONOMICS OF EXTRUSION
The Extruder That Pays for Itself
A well specified extruder is not just a production question, it is a materials cost question. Faster, more consistent melt output means less scrap and less downtime. Three-layer technology means less virgin polymer per meter of pipe. Most DRTS customers see the effect on both sides of the ledger.
Increased Output:
Consistent melt pressure and temperature control keep your line running at target speed instead of chasing quality issues, shift after shift.
Reduced Labor Cost
Three-layer die head technology lets you use regrind polymer for up to 80 percent of the pipe material without sacrificing surface quality or industry standards.
Get Your Custom ROI Estimate
Tell us your current line speed and labor setup — we’ll calculate your specific payback period and added output, based on your numbers, not industry averages.
No obligation. Estimate calculated by our engineering team within 1 business day.
Why DRTS
The Difference in the Details
Extruders are the engine of your line, they cannot be an afterthought. DRTS extruders are built to run as hard as the rest of your production, with the components and support to back it up.
European Components
Built with Zambello gearboxes, Reiloy bimetallic screws and barrels, and B&R, ABB, Siemens, and Omron controls, the same component standard used across every DRTS machine.
Modular and Customizable
From separating electrical cabinets from the extrusion frame to building a unique platform for your layout, we adapt the extruder to your production floor, not the other way around.
Three-Layer Die Head Technology
Our three-layer die head lets you combine virgin and regrind polymer in a single pass, cutting material cost while holding pipe quality steady.
SCADA Integration
We build extruders to communicate with your existing supervisory control and data acquisition system, so new lines fit straight into what you already run.
Global Install Base
With 500+ production lines running in 50+ countries, DRTS has the experience to specify the right extruder for almost any material or application.
Full After-Sales Support
Spare parts, remote diagnostics, and on-site service, wherever your line runs. Our support continues for the life of the machine.
Customer Confidence
Trusted by Pipe Manufacturers Worldwide
From independent producers in emerging markets to large scale global operations, DRTS extruders run in facilities on every continent.
Ready to UPgrade?
Not Sure Which Extruder You Need?
Tell us your pipe diameter range, material, and target output. We will recommend the right configuration and send you pricing within 1 business day. No obligation.
Contact DRTS
Get a Quote or Ask a Question
Our engineering team will help you select the right coiler model for your line speed, pipe diameter, and coil dimensions.
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Frequently Asked Question
What is a plastic extruder used for?
A plastic extruder melts and pressurizes raw resin, then pushes it through a die to form pipe, tubing, or profile with a consistent cross section. It is the core machine behind every DRTS pipe and drip irrigation line.
What is the difference between a single screw and a twin screw extruder?
A single screw extruder is built for straightforward, single polymer runs like standard PE or PVC pipe. A twin screw extruder uses two intermeshing screws to mix material more aggressively, which makes it better suited to filled compounds, additives, and higher percentages of recycled content.
What pipe diameters can DRTS extruders produce?
DRTS extruders cover diameters from 16mm up to 630mm, depending on the model and configuration, giving you a single supplier across your full product range.
What materials can DRTS extruders process?
DRTS extruders are built for PE, PVC, and PPR, along with the regrind and filled compounds used in three-layer pipe production.
What is three-layer pipe extrusion?
Three-layer pipe extrusion uses a die head to apply virgin, application specific polymer to the outer and inner surfaces of the pipe, with a lower cost regrind polymer layered in the middle. It can cut material costs substantially while still meeting industry quality standards.
Can DRTS extruders integrate with our existing control systems?
Yes. We build our extruders to communicate with your existing SCADA setup, and we welcome specific electrical and mechanical requests so a new line fits cleanly alongside your current equipment.
What kind of support does DRTS provide after installation?
Every DRTS extruder comes with spare parts availability, remote diagnostics, and on-site service. With installations in 50+ countries, our after-sales support is built to reach you wherever your line runs.